CONCLUSION
The mineralogical and physical analysis of clayey soils from selected sites in Ekiti State was conducted in this
study to assess their suitability as raw materials for ceramic production. Based on a comprehensive analysis, the
clays examined show significant potential for manufacturing common bricks, perforated bricks, and roofing tiles,
provided certain technical adjustments are made. The mineralogical composition revealed that the primary clay
minerals are kaolinite and illite, along with notable amounts of quartz, while muscovite and goethite are present
in substantial quantities. The high content of clay fractions, especially kaolinite and illite, in the absence of
smectite minerals, confirms these clays as suitable raw materials for high-quality ceramics. The considerable
presence of illite is particularly beneficial, as it enhances plasticity and promotes vitreous phase formation during
firing, thereby increasing the strength and density of the ceramic bodies. Illite-rich clays are commonly used as
fluxing agents in traditional ceramics to produce cooking pots, stoneware tiles, and bricks. Additionally, the
dominant presence of quartz as a non-clay mineral further strengthens the structural integrity and durability of
the final ceramic products. Physical characterization showed that the soils are made up of particles comprising
clays, silts, sand, and subordinate quantities of gravel. The clay-sized particles, less than 2µm, varied from 5.2
to 26%; samples from deeper depths had a higher percentage of clays. This range is advantageous as it suggests
that the raw materials when fired would not exhibit excessive shrinkage, because the materials with finer
fractions greater than 80% show excessive shrinkage. Based on the Winkler diagram, most of the studied clay
soils fall within common bricks, perforated bricks, roofing tiles, and masonry bricks, although Ire-1 may require
amendment before being used. The liquid limit values obtained from the Atterberg limits analysis ranged from
37.3 to 95%, plastic limits from 13.8 to 60.1%, and plasticity indices ranging between 19 and 42.6%. These
classifications using the plasticity chart place the soil within the medium to high plasticity and compressibility
region. Most of the samples had liquid limit values within the specified range for raw clayey materials meant for
ceramic purposes. It is interesting to note that all samples yielded plasticity indices well above 18.97%, as
compared to the threshold value of 10% below which materials are regarded as unsuitable for ceramic production
due to susceptibility to cracking during extrusion. Nevertheless, from the analysis of the workability chart,
samples Ire-2, Ire-3, Ara-2, and Isa-3 would need amelioration of their properties before processing due to their
linear shrinkage characteristics. Furthermore, samples Ire-2 and Isa-3 showed very high plasticity indices,
resulting in a sticky consistency; hence, they need to be amended. The linear shrinkage values varied between
8.6 and 20%, with an average of 13%, which exceeds the optimal range of 7 to 10% specified for fired clays.
These relatively high values linked to the clay content and the presence of illite may lead to deformation and
microcracking during brick production. For this reason, the use of degreasers is highly advisable to reduce
plasticity before its application, especially for samples whose linear shrinkage is higher than 15%.
Technological testing uncovered important links between firing temperature and ceramic properties. Water
absorption capacity decreased from 15.4-39% at 850°C to 10.44-15.42% at 1100°C, showing better densification
at higher temperatures due to combustion of organic matter, decarbonation, dehydration reactions, and the
formation of a glassy phase. At 1100°C, most samples achieved water absorption values within the maximum
limits of <25% for dense bricks and <20% for roofing tiles, as specified by Souza (2002); however, many of
these samples still exceeded those limits, making them unsuitable for such uses without further optimization. At
1000°C, water absorption ranged from 8.03 to 24.27%, meeting quality standards for structural ceramics.
Flexural strength increased steadily with higher firing temperatures, confirming that this property relies heavily
on temperature. Illite showed the strongest influence on the post-firing flexural strength of the studied samples.
Nonetheless, a key technical issue must be addressed: the flexural strength values at 1000°C were significantly
lower than those reported by Dondi et al. (2002) for Italian brick clays and Kagonbe et al. (2021) for roofing
tiles. At this temperature, the clays are only suitable for producing massive bricks. To reach flexural strength
levels that satisfy industry standards for high-quality roofing tiles and structural use, firing temperatures above
1000°C are necessary. Samples fired at 1100°C exhibited improved flexural strength, nearing acceptability for
broader ceramic applications; however, further optimization might still be needed for high-value products.
List of Abbreviations
FS flexural strength
LOI Loss on Ignition