Analysis of Fine Grinding Performance of Medicinal Herbs Used in  
Pharmaceutical Applications from Laboratory Trails  
Dr. J Phani Krishna1, Abhijit Warkhedkar2 Amol Shinde3  
1Regional Business Head, Rieco Industries Limited, Pune  
2Subject Matter Expert- Grinding Solutions, Rieco Industries Limited, Pune  
3Manager, Engineering, Rieco Industries Limited, Pune.  
Received: 03 December 2025; Accepted: 10 December 2025; Published: 19 December 2025  
ABSTRACT  
Herbal medicine is the use of plants to treat disease and enhance general health and wellbeing. Herbs are crucial  
for medicine as natural sources of therapeutic compounds, offering holistic treatments, fewer side effects, and  
supporting modern drug discovery, treating conditions from inflammation and heart issues to boosting immunity.  
These herbs which are barks, stems etc need to pulverize to a powder form for consumption. The grinding of  
medicinal herbs is a critical preprocessing step that influences the extraction efficiency, bioavailability, and  
stability of active medical. This laboratory trails and study investigate the performance of size-reduction methods  
choppers and hammers-based milling on commonly processed herbs such as Ashwagandha, Arjuna, Karakkaya,  
Athimadhura. Particle-size distributions, time taken for pulverizing, retentions were analysed to evaluate the  
relationship between grinding mechanisms and product quality.  
Results demonstrate that conventional high-speed milling generates significant heat, accelerating volatile  
compound loss and partial degradation of heat-sensitive constituents. The findings highlight the importance of  
selecting appropriate pulverization technologies to balance throughput, energy consumption, and compound  
internal structure. These insights support optimized processing strategies for herbal pharmaceuticals and high-  
value botanical ingredients.  
Key words: Herbs pulverizing, Hammer mills, medical applications.  
Preface:  
Four medical herbs been constituted for testing with pulverisers to achive the fineness to use in pharma  
applications. Ashwagandha, Arjuna, Karakkaya, athimadhura. The details of respective herbs are as under.  
Athimarudha (Dia.10mm X 20mm long Dia. 40mm X 60mm long. The botanical name of Athimadhuram is  
Glycyrrhiza glabra. The root has a naturally sweet taste, which actually reflects the meaning of “Athimadhuram”  
roughly “very sweet.”  
Athimadhuram’s therapeutic effects are attributed to several bioactive constituents. According to descriptions  
from Ayurvedic/herbal sources:  
Glycyrrhizin: responsible for the characteristic sweetness; known to have anti-inflammatory, antiviral, and  
soothing effects.  
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Flavonoids (e.g. glabridin, glabrene), saponins, isoflavones, tannins — contribute antioxidant, antimicrobial,  
expectorant, and other health-supporting actions.  
Thanks to these constituents, Athimadhuram exhibits a broad set of pharmacological properties — anti-  
inflammatory, demulcent (soothing irritated mucous membranes), expectorant, antioxidant, anti-ulcer, and more.  
Many traditional systems (like Ayurvedic, Siddha, Unani) classify Athimadhuram as a “rasayana”  
(rejuvenating/tonic) — used not just for acute ailments but also supporting general health, vitality, and resilience  
Athimadhuram has been used for centuries in traditional Indian medicine. Some of its major uses:  
Respiratory problems: Used to manage cough, sore throat, dry cough, bronchitis, asthma, hoarseness of voice  
— helps soothe mucous membranes and acts as an expectorant.  
Digestive & gastrointestinal issues: Beneficial in gastritis, acidity, indigestion, peptic ulcers, stomach upsets —  
helps soothe and protect the stomach lining.  
Anti-inflammatory and pain relief: Used for joint pains, arthritis, general inflammation, due to its anti-  
inflammatory properties.  
Skin and external uses: Sometimes used externally (as paste or in topical preparations) for skin disorders,  
irritation, ulcers  
Karakayya (20 X 25mm round shape) The botanical name of Karakkaya is Terminalia chebula  
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The medicinal potential of Karakkaya / Haritaki arises from a variety of bioactive compounds present mainly in  
its fruits. Some of the key phytochemicals and their effects:  
Contains phenolic compounds and tannins, including chebulinic acid, chebulagic acid, gallic acid, ellagic acid,  
and related polyphenolics.  
Also contains other chemical constituents like anthraquinones, flavonoids, glycosides, and possibly sennosides  
— many of these contribute to its therapeutic effects.  
These compounds have been studied for antioxidant, antimicrobial (antibacterial/antifungal), anti-inflammatory,  
anti-ulcer, and laxative/purgative activities.  
The herb is also credited with immune-supportive and rejuvenating (rasayana) properties in traditional medicinal  
texts  
Karakkaya has been used for centuries in traditional Indian (Ayurveda) and related herbal systems. Some of its  
major reported uses:  
Digestive health & bowel regulation: It is widely used as a laxative / mild purgative, helping relieve constipation,  
indigestion, gas, bloating, and irregular bowel movements.  
Detoxification / cleansing (body purification): It helps cleanse the digestive system, clear accumulated toxins,  
and support liver and colon health.  
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Respiratory health: Used in ailments like cough, asthma, respiratory congestion — helps soothe throat and may  
support lung health  
Arjuna (Dia. 10mm X 20mm long Dia.40mm X 60mm long) Botanical name: Terminalia arjuna. The bark is  
smooth, grey to pinkish, and peels in thin flakes — this is the medicinally valuable part. These compounds give  
Arjuna its antioxidant, heart-supporting, and anti-inflammatory properties. Traditional and Medicinal Uses  
Cardiovascular Health (Primary Use) Arjuna is one of the most revered cardiotonic herbs in Ayurveda.  
Traditionally used for supporting cardiac function and strength  
Ashwagandha (Dia. 10mm X 20mm long Dia. 60mm X 80mm long) Botanical name: Withania somnifera. A  
small, woody shrub growing 50–150 cm tall. Ashwagandha’s medicinal properties come from its unique  
compounds. These compounds give Ashwagandha its adaptogenic, anti-stress, anti-inflammatory, and  
rejuvenating effects.  
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Traditional & Medicinal Uses  
Ashwagandha is one of Ayurveda’s most powerful Rasayana herbs — promoting longevity, vitality, and  
resilience. Stress Reduction & Nervine Support (Primary Use) Used for anxiety, fatigue, irritability, burnout, and  
chronic stress. Sleep & Nervous System Health  
Laboratory Pulverizing Test setup:  
The entire test set was setup in two stages. First stage the crushing or primary grinding takes place. Here the  
crushing of feed material to reduce the size upto 3-6mm. The material fed constantly to the feeding hopper of  
the chopper mill. The speed of crusher rotor shear the material and collects into a bin. In second stage the  
collected 2-6mm material been fed continuously constantly into an air swept mill. Where this crushed material  
will undergo fine grinding by a high-speed rotor for arriving a fine particle. The chamber has liners inside so  
that the shearing and revering back the material to rotor will act simultaneously to break in finer particles. This  
screenless pulverizer that uses high-speed hammers and an airflow to finely grind the fed material into required  
fineness. The grounded material passes to a high efficiency cyclone and there the cut sizes are separated. Th very  
fines were collected into a bag filter by a vacuum method. The entire process been controlled by PLC control  
panel from where the readings of current consumed, RPM of the rotor been monitored. At end of each trails the  
material undergo sieving to arrive the fineness achieved and check on moisture content as well.  
Pic: Setup on Pulverizing system  
Pic: Material Feeding to  
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Pic: Fibrous material  
Pic: In Chopper retained  
Pic: Milled material  
Pic: Moisture check  
Pic: Dust from mill  
Pic: Moisture check  
Pic: Moisture check  
Pic: Moisture check  
Data readings from trails:  
Atimadhura  
Chopper Kw/amp  
RPM Screen Size  
Time required for Chicken feed Mass kg  
griding  
Product fineness  
7.5/11.5  
1000 8mm  
125 sec  
15  
2-6mm  
P.d222/T.d500  
ASM Kw/amp  
11/13  
RPM  
Screen Size  
Time required for Chicken feed Mass kg  
griding  
Product fineness  
3200  
1mm  
45 sec  
3
105-125 microns  
P.d416/T.d526  
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Arjuna  
Chopper Kw/amp  
RPM Screen Size  
1000 8mm  
Time  
for griding  
required Chicken feed Mass kg  
Product fineness  
7.5/11.5  
104 sec  
15  
2-6mm  
P.d222/T.d500  
ASM Kw/amp  
11/13  
RPM Screen Size  
3200 1mm  
Time required for Chicken feed Mass kg  
griding  
Product fineness  
39 sec  
3
105-125 microns  
P.d416/T.d526  
Karakkaya  
Chopper Kw/amp  
RPM Screen Size  
1000 8mm  
Time  
for griding  
required Chicken feed Mass kg  
Product fineness  
7.5/13  
70 sec  
15  
2-6mm  
P.d222/T.d500  
ASM Kw/amp  
Not performed  
RPM  
Screen Size  
Time required Chicken  
feed Product fineness  
for griding  
Mass kg  
Not performed  
Not performed  
Not performed  
Not performed  
Not performed  
Ashwagandha  
Chopper Kw/amp  
RPM Screen Size  
1000 8mm  
Time  
griding  
required  
for Chicken feed Mass Product fineness  
kg  
7.5/11.5  
155 sec  
15  
2-6mm  
P.d222/T.d500  
ASM Kw/amp  
11/13  
RPM Screen Size  
3500 1mm  
Time required for Chicken feed Mass kg  
griding  
Product fineness  
36  
3
105-125  
microns  
P.d370/T.d500  
The stems of the Atimadhura and Ashwagandha had been a challenge to perform the second stage grinding due  
to the fibrous content. Much dust evolved from the filtration and discharge section. The fibrous content caused  
clumsy of the material in the housing areas. Though there is no electrostatic force across but there is suspect at  
large actual pulverizing may have this impact to take care. The sides of the rotors are stuck with the fibrous  
thread like layers observed during internals inspection and every trail been underwent cleaning these items.  
Whereas the Arjuna and Karakkaya being as a bulblike structure relatively easier to primary crushing and only  
Arjuna herb taken to second stage for achieving fineness. Aswagandh taken much time for primary crushing out  
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of these four herbs due to the moisture content and high fibrous nature, but second stage it was pulverize less  
time than others. Karakkaya had taken lesser time in primary crushing due to the bulb shaped structure and brittle  
nature.  
CONCLUSION  
Pulverizing herbs has various challenges due to their respective physical and inherent composition. The fibrous,  
brittleness, volatile content, moisture content, while shearing only the gases vaporizers (in case of kernels) etc.  
While pulverizing a detailed study on the material is essential so as the choking and blockage of machines can  
be avoided. The art of pulverizing is so physics-based technology unless materials been tested cannot be able to  
perform to reduce the size. Many features and parameters to be taken into consideration like Feeding Material  
enters the grinding chamber. High-speed hammers (beaters) strike the material, breaking it down against  
deflector liners or plates, maintaining proper airflow & classification, fineness control and end material  
collection.  
There are many herbs that can only be in fine powder form and essentially undergo pulverizing. More study and  
understanding are required to achieve the desired fineness in economic and optimized way.  
ACKNOWLEDGEMENTS  
Author1 acknowledges the resources usage and directions to organize the data and analysis from In-house  
infrastructure. Authors are deeply acknowledged for their contribution is data preparation, discussing the  
variations to put up a comprehensiveness of the paper in logical fashion.  
REFERENCES  
1. Research data and analytics from own sources and laboratory.  
2. Wikipedia webpages on herbs details  
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