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


 




Metal-organic frameworks (MOFs) have emerged as versatile materials with applications in gas separation,
catalysis, and energy storage due to their high porosity and tunable structures. However, traditional synthesis
methods often involve toxic solvents and high energy inputs, limiting scalability and environmental
sustainability. This review explores green synthesis strategies for robust MOFs, focusing on water-based
hydrothermal and ambient temperature approaches that enhance stability and performance. Key examples
include aluminum-based MOFs for water adsorption and zirconium-based frameworks for gas purification,
demonstrating high yields, stability in harsh conditions, and efficient applications in heat allocation and
ethylene separation. These methods align with the principles of sustainable chemistry, paving the way for their
industrial adoption.
 Metal-organic frameworks, Sustainability, Green synthesis, Robust MOFs, Hydrothermal
synthesis

Metal-organic frameworks are crystalline materials composed of metal ions or clusters that are coordinated to
organic linkers, forming porous structures with vast surface areas. Robust MOFs, particularly those with
tetravalent metals like zirconium or aluminum, exhibit enhanced chemical and thermal stability, making them
suitable for real-world applications. Green synthesis emphasizes the use of eco-friendly solvents, such as
water, and mild conditions to minimize environmental impact. This approach addresses challenges in
scalability and toxicity associated with conventional methods using organic solvents or high temperatures.
Recent advances in ambient and hydrothermal green syntheses have enabled the production of MOFs with
tailored properties for energy-efficient processes.


Hydrothermal methods utilize water as the solvent under elevated temperatures and pressures, facilitating the
assembly of metal nodes and organic linkers. For instance, the synthesis of CAU-10pydc, an aluminum-based
MOF, involves mixing aluminum salts with pyridine dicarboxylate in water, followed by heating to form
helical aluminum chains linked into a three-dimensional channel structure. This process achieves high
scalability with minimal waste, avoiding toxic modulators.

Ambient synthesis occurs at room temperature, reducing energy consumption. Approaches include stepwise
assembly or direct mixing of precursors. For robust tetravalent MOFs, such as those based on zirconium, water
or minimal solvents are used to form stable frameworks. A notable example is the “bottle-around-ship” strategy
for incorporating metal nanoparticles into MOFs, creating composites at ambient conditions.

Aqueous synthesis at mild conditions yields robust MOFs like ZU-901, a zirconium-based framework, with
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99% yield. This method involves pore engineering to optimize adsorption properties, using water as the sole
solvent for eco-friendly production. Other strategies incorporate waste materials, such as polyethylene
terephthalate (PET) for linkers, further enhancing sustainability.


Green-synthesized robust MOFs demonstrate exceptional structural integrity, characterized by high
crystallinity and porosity, as evidenced by powder X-ray diffraction (PXRD) and gas adsorption isotherms.
These properties are critical for their performance in demanding applications. For instance, CAU-10pydc, an
aluminum-based MOF synthesized via hydrothermal methods, exhibits a unique S-shaped water adsorption
isotherm with a working capacity of 0.31 mL H₂O mL⁻¹. This behavior is attributed to strong hydrogen bonding
interactions between water molecules and hydroxyl groups within the frameworks helical aluminum chains,
enhancing its suitability for water adsorption applications. The material maintains structural stability under
repeated adsorption-desorption cycles, with no significant loss of crystallinity after exposure to humid
conditions.
ZU-901, a zirconium-based MOF produced through aqueous-phase synthesis, showcases ultra-microporous
channels and remarkable stability across a wide range of chemical environments, including acidic (pH 2), basic
(pH 12), and aqueous conditions. Its high yield (99%) and robust framework are achieved through pore
engineering, optimizing the pore size distribution for selective gas adsorption. The stability of ZU-901 is
further confirmed by its consistent performance over multiple regeneration cycles, making it a promising
candidate for industrial separations.
Composites such as metal nanoparticle-incorporated MOFs (MNPs@MOFs), synthesized via the ambient
"bottle-around-ship" method, combine the chemical stability of robust MOFs with the catalytic properties of
metal nanoparticles. These composites exhibit reproducible core-shell structures, with PXRD confirming the
retention of the MOF’s crystallinity post-nanoparticle integration. Their enhanced stability under reductive
conditions positions them as effective catalysts for reactions such as CO₂ reduction, where the MOF protects
the nanoparticles from aggregation while facilitating substrate access.


CAU-10pydc demonstrates exceptional performance in water adsorption-driven heat allocation, achieving
coefficients of performance (COP) of 0.79 for cooling and 1.72 for heating, with a heat storage capacity of
273.5 kWh m³. These metrics highlight its potential for solar-driven cooling and heating systems, particularly
in low-temperature environments. The S-shaped isotherm enables efficient water uptake and release at
moderate relative pressures, reducing energy requirements for regeneration compared to traditional adsorbents
like silica gels. This makes CAU-10pydc a sustainable alternative for energy-efficient thermal management
systems, with scalability enhanced by its water-based synthesis.

ZU-901 excels in gas separation, particularly in ethylene/ethane separation via pressure swing adsorption
(PSA). Its ultra-microporous structure selectively adsorbs ethylene, producing polymer-grade ethylene (99.9%
purity) with an energy consumption approximately one-tenth that of conventional cryogenic distillation
methods. The S-shaped adsorption isotherm allows mild regeneration conditions, further reducing operational
costs. This efficiency, combined with the MOF’s stability in harsh chemical environments, positions ZU-901
as a transformative material for industrial gas purification processes.

MNPs@MOF composites, synthesized under ambient conditions, exhibit synergistic effects between the
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ISSN No. 2454-6194 | DOI: 10.51584/IJRIAS |Volume X Issue IX September 2025
MOF’s porous structure and the catalytic activity of embedded nanoparticles. For example, these composites
demonstrate enhanced efficiency in peptide hydrolysis and CO reduction, with turnover frequencies
significantly higher than those of standalone nanoparticles. The MOF matrix stabilizes the nanoparticles,
preventing leaching and enabling recyclability. Beyond catalysis, green-synthesized MOFs show promise in
environmental applications, such as wastewater remediation, where their high surface area and tunable pore
chemistry enable efficient removal of organic pollutants. Additionally, their integration into biosensors
leverages their structural precision for selective detection of biomolecules, opening avenues for medical
diagnostics.








1
CAU-10pydc
Hydrothermal
(water-based)
S-shaped isotherm, high stability,
0.31 mL/g water uptake
Heat allocation,
cooling/heating
2
ZU-901
Aqueous ambient
Ultra-microporous, acid/base
stable, 99% yield
Ethylene purification,
PSA
3
MNPs@MOFs
Ambient “bottle-
around-ship”
Catalytic synergy, reproducible
core-shell
CO reduction, peptide
hydrolysis

The success of green synthesis methods lies in their ability to produce MOFs with tailored structural and
functional properties while minimizing environmental impact. The high yields and stability of frameworks
like ZU-901 underscore the scalability of aqueous-phase synthesis, addressing a key barrier to industrial
adoption. The use of water as a solvent eliminates the need for toxic organic solvents, aligning with green
chemistry principles. Moreover, the versatility of these MOFs across applications—from energy storage to
catalysis—demonstrates their potential to address global challenges such as energy efficiency and
environmental remediation. However, challenges remain, including optimizing synthesis conditions for even
lower energy inputs and exploring the integration of renewable feedstocks for linker production.

Green synthesis of robust MOFs represents a paradigm shift toward sustainable materials science, enabling
scalable production with minimal environmental footprint. By integrating water-based and ambient methods,
these frameworks achieve superior stability and performance in energy, environmental, and catalytic
applications. Future research should focus on further optimization and commercialization to address global
challenges in energy efficiency and pollution control.
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