INTERNATIONAL JOURNAL OF RESEARCH AND INNOVATION IN SOCIAL SCIENCE (IJRISS)
ISSN No. 2454-6186 | DOI: 10.47772/IJRISS | Volume IX Issue X October 2025
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Barriers Retarding Zambian Manufacturing Companies from
Applying Quality Management
*Mathew Saili
IDE-UNZA, University of Zambia, Lusaka, Zambia
*Corresponding Author
DOI: https://dx.doi.org/10.47772/IJRISS.2025.910000598
Received: 27 October 2025; Accepted: 02 November 2025; Published: 19 November 2025
ABSTRACT
The Zambian manufacturing sector faces significant challenges in achieving global competitiveness, primarily
due to the critically low adoption of formal Quality Management Systems (QMS). With less than 3% of
registered manufacturing companies certified at the time of data collection, this study identifies and ranks the
critical barriers hindering implementation. Adopting an integrated theoretical lens combining the Resource-
Based View (RBV) and Institutional Theory, the research posits that adoption failure stems from a lack of
coercive and normative external pressures coupled with critical deficiencies in internal, firm-specific resources
and capabilities. Using a robust mixed-methods approach involving a survey of 94 manufacturing managers
and 18 semi-structured interviews, the study empirically ranks Organisational barriers (high cost and lack of
skilled personnel) as the most binding constraints. The analysis categorizes these barriers into gaps in Tangible
(financial, technical), Intangible (top management commitment, knowledge), and Human Resources (skills,
culture). Integrating rich qualitative insights substantiates these rankings and adds contextual depth.
Understanding these barriers as resource and institutional gaps provides a structured basis for policymakers
and managers to develop targeted strategies to build the necessary VRIO (Valuable, Rare, Inimitable,
Organised) capabilities for sustained quality excellence.
Keywords: Quality Management Systems (QMS); Barriers; Manufacturing; Zambia; Resource-Based View
(RBV); Institutional Theory; Top Management Commitment.
INTRODUCTION
In an era defined by intense globalisation, the implementation of a robust Quality Management Systems
(QMS) such as ISO 9001, Total Quality Management (TQM), and Lean Manufacturing is a strategic
imperative for manufacturing firms seeking sustainable growth and international market access and penetration
(Goetsch & Davis, 2022; Sila, 2017). These systems are proven Organisational capabilities that improve
efficiency, enhance product conformity, and ensure customer satisfaction (Ali et al., 2020). However, the
Zambian manufacturing sector exhibits a profound capability gap. Statistics from the Zambia Bureau of
Standards (ZABS) and industry reports, current at the time of this study's data collection, indicated that out of
approximately 1,519 registered manufacturing companies, fewer than 34 were QMS certified, representing an
alarmingly low adoption rate of less than 3% (Saili, 2018). While recent years have seen increased certification
among large industry players (e.g., Tradekings and Savenda), this low figure historically undermines the
sector's overall ability to capitalize on trade agreements, such as the African Growth and Opportunity Act
(AGOA), where quality certification often serves as a prerequisite for export. This critical situation
underscores the urgent need to investigate the specific obstacles. This article addresses the objective: To
ascertain the barriers retarding Zambian manufacturing companies from applying quality management. The
paper presents empirical evidence by ranking the identified barriers and interpreting these findings through a
combined theoretical framework, providing targeted recommendations for QM professors, industry, and
policymakers.
INTERNATIONAL JOURNAL OF RESEARCH AND INNOVATION IN SOCIAL SCIENCE (IJRISS)
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Theoretical Framework
To provide a robust foundation for analysis, this study integrates two dominant theoretical lenses in strategic
management and Organisational change: The Resource-Based View (RBV) and Institutional Theory.
The Resource-Based View (RBV) and VRIO
The Resource-Based View (RBV) argues that a firm's superior performance and sustained competitive
advantage are rooted in its unique bundle of resources and capabilities that meet the VRIO criteria: Valuable,
Rare, Inimitable, and Organised to exploit (Voola et al., 2020).
a) Resources are firm-specific assets: Tangible (financial capital, technology, machinery), Intangible
(knowledge, reputation, top management commitment), and Human (skills, training, culture).
b) Capabilities are the firm's capacity to deploy these resources effectively, such as successfully
designing, implementing, and maintaining a QMS.
A successful QMS can be a VRIO capability: it is Valuable (V) as it reduces waste and improves quality; Rare
(R) in the low-adoption Zambian context; and potentially Inimitable (I) due to the underlying socially complex
culture and integrated processes (Sila, 2017). The primary failure point analysed in this paper is the
Organisation (O) element: Zambian firms often lack the necessary resources and Organisational structure to
build and exploit this capability. The barriers identified are, fundamentally, critical deficiencies or gaps in the
required VRIO resources.
Institutional Theory
Institutional Theory explains Organisational behaviour as a response to external pressures, coercive,
normative, and mimetic from the environment (DiMaggio & Powell, 1983).
a) Coercive Pressure: Legal requirements and regulatory enforcement (e.g., strong penalties for non-
compliance, mandatory certification for public tenders).
b) Normative Pressure: Professional standards, best practice guidelines, and educational efforts from
industry associations and experts (i.e., QM professors).
c) Mimetic Pressure: Imitation of successful competitors (benchmarking).
In the Zambian context, where regulatory enforcement is often weak (Saili, 2018) and few peers are certified,
the lack of strong coercive and mimetic pressures reduces the external impetus for QMS adoption.
Integrated Framework
The integrated framework posits that QMS adoption occurs when external institutional pressures align with
sufficient internal resource endowments (RBV). The absence of strong external demand (Institutional gap) and
the presence of critical internal resource deficiencies (RBV gap) combine to create the most significant
retardation to quality management application.
METHODS
The study adopted an explanatory mixed-methods research design, combining a cross-sectional survey with
semi-structured interviews to provide both the breadth of quantified ranking and contextual depth.
Data Collection and Sample
The study population comprised approximately 1,519 registered manufacturing firms in Zambia. Given
resource constraints and the requirement for direct access to key decision-makers, a non-probability,
convenience sampling strategy was employed, targeting managers from firms actively operating in major
urban commercial centres (Lusaka, Kitwe, Ndola) where the concentration of manufacturing activity is
highest. This approach ensured accessibility to key respondents involved in quality decision-making.
INTERNATIONAL JOURNAL OF RESEARCH AND INNOVATION IN SOCIAL SCIENCE (IJRISS)
ISSN No. 2454-6186 | DOI: 10.47772/IJRISS | Volume IX Issue X October 2025
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A structured questionnaire was administered to managers in 94 manufacturing firms across various sectors.
Managers were asked to rate 16 potential QMS barriers on a 5-point Likert scale (1 = Not a barrier; 5 = Major
barrier). Subsequently, 18 semi-structured interviews were conducted with owners, operations managers, and
quality officers to triangulate and provide illustrative context to the quantitative findings. Table I provides a
demographic summary of the 94 respondent firms, showing a sample composition that aligns with the SME-
heavy structure of the Zambian manufacturing sector.
Table I: Sample Firm Demographics
Characteristic
Category
N (Firms)
Percentage (%)
Firm Size
Small/Medium Enterprise (SME)
70
74.5%
Large Enterprise
24
25.5%
Sub-Sector
Food & Beverages
35
37.2%
Metal/Fabrication
30
31.9%
Textiles/Clothing
15
16.0%
Other
14
14.9%
Years in Operation (Average)
11.5
N/A
Instrument Validation and Reliability
The initial list of 16 potential barriers was developed based on a comprehensive literature review and adapted
for relevance to the African industrial context. The questionnaire was pilot-tested with 10 non-sampled
industry professionals to ensure clarity, comprehension, and contextual validity before final administration.
The reliability of the 5-point Likert scale items was assessed using Cronbach's Alpha yielding a value of
0.971. This statistically strong result confirms the high internal consistency and reliability of the barrier
measurement instrument used in this study.
Analysis of Barriers were ranked based on their mean scores. Thematic analysis of the interview transcripts
was used to interpret the quantitative rankings, particularly by relating the identified barriers back to the
categories defined by the RBV (Tangible, Intangible, Human) and Institutional Theory.
RESULTS AND DISCUSSION
Ranked Barriers
Table II presents the top ten barriers ranked by their mean score, demonstrating that Organisational resource
constraints are the most dominant obstacles.
Table II: Top Ten Barriers Retarding QMS Adoption (Source: Saili, 2018)
Barrier
Domain
Mean (15)
High implementation and certification costs
Organisational (Financial)
4.62
Lack of skilled quality personnel
Organisational (Human Capital)
4.33
Weak regulatory enforcement / low coercive pressure
Institutional
4.10
Limited access to finance for investment
Organisational (Financial)
4.02
Low customer demand for certified quality
Market/Cultural
3.88
Poor supplier quality and input variability
Technical
3.74
Limited technical infrastructure (calibration, labs)
Technical
3.66
Management scepticism about return on investment
Organisational (Intangible)
3.55
Complex certification procedures
Institutional
3.42
Cultural resistance to formal procedures
Cultural (Human Capital)
3.30
The survey results confirm that Organisational factors, primarily those related to the availability of resources,
represent the most critical domain impediment.
INTERNATIONAL JOURNAL OF RESEARCH AND INNOVATION IN SOCIAL SCIENCE (IJRISS)
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Figure I: Average Domain Scores (Authors Data)
Figure I: displays average domain scores computed from the constituent barriers, showing Organisational
constraints (Mean: 4.07) as the dominant domain impeding adoption, followed by Institutional factors (Mean:
3.76), Technical factors (Mean: 3.70), and Market/Cultural factors (Mean: 3.59). (Source: Authors' Own Data)
The survey results confirm that Organisational factorsprimarily those related to the availability of
resourcesrepresent the most critical domain impediment. The average domain scores, presented visually in
Figure I, support this ranking, showing Organisational constraints (Mean: 4.07) as the dominant domain
impeding adoption, followed by Institutional factors (Mean: 3.76), Technical factors (Mean: 3.70), and
Market/Cultural factors (Mean: 3.59).
DISCUSSION
Interpreting Barriers through RBV and Institutional Lenses. The empirical ranking strongly validates the
integrated RBV and Institutional framework as follows:
A. Tangible Resource Deficiencies (Financial and Technological); The top two ranked barriers (High Cost and
Limited Access to Finance, ranks 1 and 4) represent a significant gap in Tangible Resources (Al-Dahood et
al., 2023). The prohibitive direct costs (consulting, training, fees) and indirect costs (system downtime) prevent
many Small and Medium-sized Enterprises (SMEs) from making the initial investment required to build the
QMS capability (Ofori & Hinson, 2017). This perspective was strongly corroborated in the interviews: “The
cost for the initial consultant and fees is like paying a whole year's salary for a full-time employee. We
just don't have that cash flow to start, let alone sustain it,” commented one Production Manager.
Furthermore, the lack of modern machinery and adequate calibration/testing infrastructure (Rank 7) constitutes
a deficiency in Technological Resources (Odoom et al., 2019), making it physically difficult to achieve the
consistent production quality demanded by QMS standards.
B. Human Resource Deficiencies (Skills and Culture); The second most binding constraint is the shortage of
Human Capital (Rank 2). The lack of personnel trained in QMS methodologies (e.g., internal auditors, quality
managers) prevents firms from effectively designing and maintaining the system (Ajagbe et al., 2016). This
resource is valuable and rare in the Zambian labour market. As one HR Manager from a large textile firm
lamented, “We can’t find a qualified local internal auditor. We have to contract one from South Africa
for every audit, which is expensive and unsustainable for continuous improvement.”
Deeper Analysis of Cultural Resistance (Rank 10): The cultural resistance to formal procedures is a critical,
underlying Human Resource deficiency, reflecting the absence of the socially complex Organisational culture
needed for continuous improvement (Dinh et al., 2023). Our interviews revealed this resistance manifests in
INTERNATIONAL JOURNAL OF RESEARCH AND INNOVATION IN SOCIAL SCIENCE (IJRISS)
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two key ways: A preference for informal, personal control systems (relying on trust and individual know-
how) over documented, standardized procedures; and a hierarchical, top-down structure that discourages
employee involvement and the upward reporting of non-conformities, which is fundamental to QMS. This
cultural preference for informality and centralized control must be proactively managed to embed the QMS
into the firm's inimitable processes.
C. Intangible Resource Deficiencies (Top Management and Knowledge); The underlying driver for resource
gaps is often the lack of Top Management Commitment and the resultant Management Scepticism (Rank
8). RBV classifies committed leadership and strategic vision as a vital Intangible Resource (Gani & Ahmad,
2020). Without this commitment, the firm fails the "Organisation" (O) test of the VRIO framework, as
leadership fails to align other resources toward the QMS goal. This lack of strategic vision was evidenced in
the interviews, where a quality officer commented, “Our MD sees the certificate as a wall-hanging, not a
process change. They consistently ask, What's the immediate return on this big expense? they
misunderstand its long-term strategic value.” This is compounded by a lack of awareness and
misunderstanding of QMS benefits (Madi, 2021), preventing management from accurately assessing the
investment's strategic value.
D. Institutional and External Pressures; The empirical finding that Weak Regulatory Enforcement (Rank 3)
is the third most significant barrier reinforces the role of Institutional Theory. The absence of strong coercive
pressure and market demand (Rank 5) reduces the external motivation for adoption, meaning even resourceful
firms may delay investment where no clear market or legal reward exists (Muneer, 2022). To clarify the
domain in Table I, Market/Cultural refers specifically to external market pressures (customer willingness to
pay for certification), while the Cultural barrier (Rank 10) refers to internal Organisational human capital
issues. Policy measures, therefore, must focus on increasing the institutional signalling that quality
management is required for market participation.
CONCLUSION AND STRATEGIC IMPLICATIONS
The retardation of QMS adoption in the Zambian manufacturing sector is a complex, systemic issue driven by
an integration of resource deficits and weak institutional drivers. The low adoption rate is a symptom of a
fundamental failure to accumulate the tangible, intangible, and human resources required to build a core
strategic capability (Tsekouras et al., 2020).
This study’s theoretical and empirical findings lead to clear strategic implications, particularly for those in the
Quality Management profession and policy space:
For QM Professionals & Educators:
a) Curriculum Alignment: Curricula must shift beyond theoretical concepts to focus heavily on practical
implementation, cost-benefit analysis, and translating QMS into quantifiable business strategy to
overcome management scepticism (Rank 8).
b) Sectoral Partnerships: Launching joint training programs and applied research with industry to address
the shortage of skilled personnel (Rank 2).
For Company Management (RBV Focus):
a) Strategic Resource Investment: Management must reframe QMS from a compliance cost to an
investment in a strategic, VRIO capability. Prioritize the development of the Intangible Resource of
Top Management Commitment first, as this underpins all other resource allocations.
b) Culture Change: Proactive measures are needed to overcome Cultural Resistance (Rank 10) by
fostering employee involvement and continuous improvement principles (Zairi, 2021).
For Policymakers and Industry Bodies (Institutional Focus):
a) De-Risking Financial Barriers: Establish public-private financing schemes or tax incentives to lower
the high entry costs (Ranks 1 & 4).
INTERNATIONAL JOURNAL OF RESEARCH AND INNOVATION IN SOCIAL SCIENCE (IJRISS)
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b) Infrastructure Sharing: Create regional, subsidized shared calibration and testing centres to mitigate the
technical resource gap (Rank 7).
c) Strengthening Coercive Pressure: Introduce clear regulatory signalling by making QMS certification a
mandatory requirement for public procurement and certain government tenders to generate a
predictable market pull (Rank 3).
Limitations and Future Research
This study is limited by its use of a cross-sectional, convenience sample of 94 firms, which, while highly
reliable, may not fully represent the demographic complexity of the entire Zambian manufacturing sector. The
findings are primarily perception-based, relying on manager assessments. Future research should address these
limitations by employing longitudinal designs to track the success or failure of QMS implementation over
time, or by conducting comparative studies across different African nations to differentiate common barriers
from context-specific institutional gaps.
Addressing these barriers is an economic imperative. By adopting a unified strategy that addresses both the
internal resource gaps (RBV) and the external institutional weaknesses, the Zambian manufacturing industry
can enhance its product quality, productivity, and regional competitiveness.
ACKNOWLEDGMENTS
The author gratefully acknowledges the participation of the managers and quality officers from the Zambian
manufacturing firms who dedicated their time to this survey and interviews. Also, thanks to the research
assistants for their valuable support in data collection and transcription.
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INTERNATIONAL JOURNAL OF RESEARCH AND INNOVATION IN SOCIAL SCIENCE (IJRISS)
ISSN No. 2454-6186 | DOI: 10.47772/IJRISS | Volume IX Issue X October 2025
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