Optimizing Beneficiation Techniques of Manganese Ore for Enhanced Energy Storage Solutions in Nigeria’s Green Economy (Madaka, Rafi L.G.A, Niger State).
Authors
Kaduna Polytechnic, kaduna (Nigeria)
Kaduna Polytechnic, kaduna (Nigeria)
Kaduna Polytechnic, kaduna (Nigeria)
Kaduna Polytechnic, kaduna (Nigeria)
Article Information
DOI: 10.51244/IJRSI.2026.1303000217
Subject Category: Engineering & Technology
Volume/Issue: 13/3 | Page No: 2523-2531
Publication Timeline
Submitted: 2026-04-01
Accepted: 2026-04-07
Published: 2026-04-17
Abstract
This study optimized the beneficiation techniques of Madaka manganese ore, located in the Rafi Local Government Area of Niger State, Nigeria, to enhance its potential as a valuable resource for energy storage solutions in the country’s green economy. The research identified manganese oxide (MnO) as the dominant compound in the ore, comprising 48.44%, which aligns with battery-grade standards. Froth flotation experiments were conducted using varying concentrations of sodium oleate (3 g/kg, 7 g/kg, and 10 g/kg), with the highest manganese grade (65.20%) achieved at 3 g/kg, coupled with a recovery rate of 99.11%. However, higher reagent dosages resulted in decreased manganese grades and recovery, with 10 g/kg achieving the lowest recovery at 90.99%. Metallurgical accounting revealed an inverse relationship between recovery and grade, emphasizing the need for a balance to optimize the beneficiation process. 3 g/kg sodium oleate is optimal as a collector for maximizing manganese recovery and grade because, at this concentration, it efficiently enhances the flotation of manganese ore while minimizing the recovery of unwanted impurities. This dosage provides a balance between maximizing the manganese concentrate's purity and minimizing reagent consumption, making it the most effective choice for improving both recovery and grade in manganese ore beneficiation, particularly for energy storage applications. The suggestion to investigate the integration of processed manganese ore from Madaka, Niger State, into renewable energy storage systems, such as flow batteries and supercapacitors, is justified by the increasing demand for high-quality manganese in the production of energy storage technologies. Manganese plays a crucial role in enhancing the performance and efficiency of these systems, making it essential for supporting Nigeria's transition to green energy. Additionally, promoting sustainable mining practices in Nigeria’s manganese industry is vital for ensuring long-term resource availability, reducing environmental impacts, and fostering local economic growth, all of which contribute to global efforts toward a greener future.
Keywords
Manganese ore, beneficiation, froth flotation
Downloads
References
1. Akbar, M. R. and Mohammad, R. H. (2013). Characterization and Beneficiation of Iranian Low-Grade Manganese Ore. Physicochemical Problems of Mineral Processing Journal, 50, 982-993. [Google Scholar] [Crossref]
2. Armstrong, F. A. (2008). Why Did Nature Choose Manganese to Make Oxygen? Philosophical Transactions of the Royal Society, London Biological Sciences, 5, 1263-1270. [Google Scholar] [Crossref]
3. Basu, D. S., Pal, D., and Ghost, K. P. (2010). Beneficiation of Low-Grade Manganese Ore Fines. Dastur & Co. Pvt. Ltd., Calcutta, 2, 415-420. [Google Scholar] [Crossref]
4. Corathers, L. A. (2015). Mineral Commodity Summaries 2015. U.S. Department of Interior, U.S. Geological Survey, 3, 100-101. [Google Scholar] [Crossref]
5. Ishaq, A. (2016). Preliminary Investigations for the Upgradation of North Waziristan Manganese Ore. Science, Technology and Development, Pakistan Council for Science and Technology, 35, 22-25. [Google Scholar] [Crossref]
6. Khan, A., Shah, M. T., Ali, L., and Mohammad, W. (2004). Beneficiation Study of the Manganese Ore of Saidgi Area, North Waziristan Agency, Pakistan. Geological Bulletin University, Peshawar, 3, 191-197. [Google Scholar] [Crossref]
7. Norman, C., Anca, N., Doug, W., Igor, A., and Hoe, T. (2010). The Recovery of Manganese from Low-Grade Resources: Bench Scale Metallurgical Test. American Manganese Inc., IRAP Project, 712681, 1-81. [Google Scholar] [Crossref]
8. Lasheen, T. A., El-hazek, M. N., Helal, A. S., and El-Nagar, W. (2009). Recovery of Manganese Using Molasses as Reductant in Nitric Acid Solution. International Journal of Mineral Processing, 5, 109–114. [Google Scholar] [Crossref]
9. Muriana, A. A., Muzenda, E., and Abubakre, O. K. (2014). Extraction and Production Kinetics of Industrial-Grade Manganese Sulphate Crystals from Manganese. Journal of Engineering Research, 19, 87-97. [Google Scholar] [Crossref]
10. Wills, A. B. and Tim, N. (2016). Mineral Processing Technology: An Introduction to the Practical Aspects of Ore Treatment and Mineral. Elsevier Science & Technology Books, 7, 89-93. [Google Scholar] [Crossref]
Metrics
Views & Downloads
Similar Articles
- The Impact Of UI/UX Design on User Trust and Task Completion in Civic Tech Platforms
- Solar Cell Photovoltaic Model Shell Sp 75
- Development of an Intelligent Traffic Management System to Address Visibility Obstruction at Urban Intersections: A Case Study of Ibadan Metropolis
- Optimum Placement of Facts Devices on an Interconnected Power Systems Using Particle Swarm Optimisation Technique
- Assessing Construction Transformation and Implication on Future Production Flow System