Safety Helmet Innovation Design Using New Product Development (NPD) Approach
Authors
Fakulti Teknologi dan Kejuruteraan Industri dan Pembuatan, Universiti Teknikal Malaysia Melaka,Hang Tuah Jaya, 76100 Durian Tunggal, Melaka, Malaysia (Malaysia)
Mohamad Aliff Syahmi bin Jamal
Fakulti Teknologi dan Kejuruteraan Industri dan Pembuatan, Universiti Teknikal Malaysia Melaka,Hang Tuah Jaya, 76100 Durian Tunggal, Melaka, Malaysia (Malaysia)
Fakulti Teknologi dan Kejuruteraan Industri dan Pembuatan, Universiti Teknikal Malaysia Melaka,Hang Tuah Jaya, 76100 Durian Tunggal, Melaka, Malaysia (Malaysia)
Fakulti Teknologi dan Kejuruteraan Industri dan Pembuatan, Universiti Teknikal Malaysia Melaka,Hang Tuah Jaya, 76100 Durian Tunggal, Melaka, Malaysia (Malaysia)
Fakulti Teknologi dan Kejuruteraan Industri dan Pembuatan, Universiti Teknikal Malaysia Melaka,Hang Tuah Jaya, 76100 Durian Tunggal, Melaka, Malaysia (Malaysia)
Fakulti Teknologi dan Kejuruteraan Industri dan Pembuatan, Universiti Teknikal Malaysia Melaka,Hang Tuah Jaya, 76100 Durian Tunggal, Melaka, Malaysia (Malaysia)
Article Information
DOI: 10.47772/IJRISS.2026.100600068
Subject Category: development studies
Volume/Issue: 10/6 | Page No: 963-971
Publication Timeline
Submitted: 2026-05-20
Accepted: 2026-05-25
Published: 2026-06-17
Abstract
This study addresses the critical issue of worker safety in hazardous environments, particularly construction sites, by embedding an IoT-integrated smart safety helmet equipped with GPS tracking and gas detection capabilities. Despite existing safety regulations, accidents persist due to the lack of real-time monitoring of environmental hazards and worker location, reflecting the limitations of conventional helmets that provide only passive protection. The primary objective is to generate variety of an ideas a smart helmet that enhances safety through continuous monitoring and timely alerts. The study adopts a part of structured methodology based on the New Product Development (NPD) approach, beginning with a literature review to identifies user needs, emphasizing real-time tracking and gas detection knowledge. This is followed by idea generation, concept development and design refinement. This study is valuable because it focuses on real user needs and actual safety challenges in the workplace, helping to generate a range of practical and creative design ideas for smart safety technologies. By using a structured approach, it guides the development of ideas in an organized way while still allowing room for innovation, such as incorporating features like real-time tracking and hazard detection. The integration of modern technologies like IoT further supports the development of more intelligent and responsive safety solutions. Moreover, the process of filtering and refining ideas ensures that the final designs are not only innovative but also realistic, user-friendly, and effective in improving workplace safety.
Keywords
New Product Development (NPD), Safety Helmet, IoT, GPS, Design
Downloads
References
1. Hayat, A., Morgado-Dias, F., Bhuyan, B. P., & Tomar, R. (2022). Correction: Hayat et al. Human Activity Recognition for Elderly People Using Machine and Deep Learning Approaches. Information 2022, 13, 275. Information, 13(9), 432. https://doi.org/10.3390/info13090432 [Google Scholar] [Crossref]
2. Lee, P., Kim, H., Zitouni, M. S., Khandoker, A. H., Jelinek, H. F., Hadjileontiadis, L., … & Jeong, Y. H. (2022). Trends in smart helmets with multimodal sensing for health and safety: scoping review. JMIR mHealth and uHealth, 10(11), e40797. https://doi.org/10.2196/40797 [Google Scholar] [Crossref]
3. Márquez-Sánchez, S., Campero-Jurado, I., Herrera-Santos, J., Rodríguez, S., & Corchado, J. M. (2021). Intelligent Platform Based on Smart PPE for Safety in Workplaces. Sensors, 21(14), 4652. https://doi.org/10.3390/s21144652 [Google Scholar] [Crossref]
4. Sandhya, A. and Morgado-Dias, F. (2022) ‘Deep learning-based automatic safety helmet detection system for Construction Safety’, Applied Sciences, 12(16), p. 8268. doi:10.3390/app12168268. [Google Scholar] [Crossref]
5. Syed S, Ashwick R, Schlosser M, Jones R, Rowe S, Billings J. (2020) Global prevalence and risk factors for mental health problems in police personnel: a systematic review and meta-analysis. Occup Environ Med. 2020 Nov;77(11):737-747. doi: 10.1136/oemed-2020-106498. Epub 2020 May 21. PMID: 32439827. [Google Scholar] [Crossref]
Metrics
Views & Downloads
Similar Articles
- An Exploration of Stakeholders Perceived Mitigation Measures for Addressing Sanitation Challenges in George Compound in Lusaka Zambia
- Public Participation in Sustainable Development Programs: Examining Public Participation Methods and Levels at Pustaka Negeri Sarawak
- Responding to Climate Change through Livelihood Diversification: Implications of Household Economic Well-Being in Coastal Greater Accra
- Teacher Character Development Through Virtue and Eudaimonia: Insights from Nominal Group Technique (NGT)
- Transformation of Muslim Friendly Hospitality: An Overview of Shariah Compliant Tourism Development in Malaysia